Hydrostatic Testing-Improve Safety and Performance
What are the benefits of the Xilix Systems Hydrostatic Testing Equipment?
It’s important to understand why hydrostatic testing remains one of the most trusted methods for verifying the structural integrity of critical equipment.
Xilix Systems combines engineering expertise with advanced pressure‑testing technology, up to 100,000psi, to deliver dependable solutions that help industries maintain safety, meet compliance standards, and identify potential issues long before equipment enters service.
Whether you operate in oil and gas, power generation, maritime, or manufacturing, Xilix ensures that your components are thoroughly safety tested, accurately monitored, and fully documented.
Features and Benefits of Hydrostatic Testing by Xilix Systems
Experience The X Factor in Hydrostatic Testing with Xilix Systems
Engineered in Hutto, TX, USA, Xilix delivers precision, accuracy, and dependability for testing high‑pressure components across critical industries.
• Leak Down Testing – Detects pressure loss and identifies hidden weaknesses before equipment enters service.
• Drip Testing – Ensures even the smallest leaks are captured for maximum safety and compliance.
• Burst Testing – Validates component strength under extreme pressure to prevent catastrophic failures.
• Autofrettage – Strengthens internal structures for extended lifecycle performance.
From oil & gas to power generation and maritime sectors, Xilix provides scalable, Industry 4.0‑ready testing solutions that reduce downtime, mitigate risk, and protect mission‑critical infrastructure.
Experience The X Factor—powered by Xilix.
- High-Pressure Testing Capacity:
Powered by KMT Waterjet UHP pumps up to 100,000psi/7.000bar, Xilix engineers and manufactured controlled pressure testing chambers for pipelines, tanks, valves, and industrial components.
- Key Industry Applications:
Integrated gauges and automated logging capture real‑time pressure data for reliable documentation—an area where Xilix Systems excels.
- Multi‑Industry Compatibility
Engineered for oil & gas, chemical plants, maritime operations, power facilities, and water treatment systems, including autofrettage. - Precision Leak & Weakness Detection
Identifies structural defects before equipment is deployed, helping prevent failures in high‑risk environments.
- Custom‑Built Solutions
Xilix designs flexible hydrostatic testing systems tailored to the needs of various industries and regulatory requirements.
- Improved Safety & Reliability
Ensures equipment can withstand operational pressures, reducing risk of catastrophic failure.
- Simplified Compliance
Helps meet mandatory safety and testing standards across multiple industries. - Reduced Operational Downtime
Early detection prevents unexpected system failures and minimizes costly disruptions. - Greater Quality Assurance
Digitally captured test data supports accurate evaluations and long-term recordkeeping.
Engineering Tomorrow’s Automation
Xilix Systems-Frequently Asked Questions
Why is hydrostatic testing essential for industrial equipment?
Hydrostatic testing verifies that a component can safely handle its intended pressure by exposing it to controlled conditions. This process helps detect leaks, structural weaknesses, or material defects before equipment is placed into service, improving both safety and reliability.
What industries rely on hydrostatic testing from companies like Xilix Systems?
Industries such as oil & gas, power generation, chemical processing, maritime operations, and construction depend on hydrostatic testing, including leak-down testing. Xilix Systems provides customized setups suited for pipelines, tanks, valves, and offshore equipment.
How does hydrostatic testing improve workplace safety?
By uncovering weaknesses early, hydrostatic testing reduces the risk of operational failures that could lead to equipment damage, environmental harm, or personnel injury. It forms a critical part of any comprehensive safety program.
What type of documentation is included after completing a hydrostatic test?
Most hydrostatic testing setups—including those designed by Xilix Systems—produce digital pressure logs, inspection notes, hold‑time data, and result summaries. These reports support regulatory compliance and maintain quality assurance records.
Can hydrostatic testing systems be customized for unique industrial needs?
Yes. Hydrostatic testing systems can be engineered for different including drip testing, burst tests on different component sizes, pressure levels, industry standards, and environmental conditions. Xilix specializes in developing tailored solutions that align with each client’s operational requirements.
